INTRODUCTION
Elevating Operational Excellence through a Decade of Secondary Smelter Mechanical Maintenance Services in the Copper Belt Region in Zambia
For the past decade, DGC AFRICA has been an unwavering presence in the mining industry, specializing in secondary smelter mechanical maintenance services, especially in Zambia. This case study delves into our journey, highlighting the challenges faced, solutions implemented, and the substantial impact on operational efficiency and safety.
CHALLENGES
1. Aging Equipment
2. Safety Concerns
3. Downtime Costs
SOLUTIONS IMPLEMENTED
1. DGC AFRICA customized maintenance plans for critical units such as the Pierce Smith Converter, Anode Furnace, Casting Plant, Evaporative Cooling Hoods, Converter Hood, Converter Exhaust Gas Duct, and Slag Settling Chamber, etc. This involved preventive and corrective actions for rotary equipment, furnace parts, cooling hoods, structures, piping, and corrosion protection. This ensured each unit’s specific needs were met.
2. Safety Overhauls: Stringent safety assessments were conducted on all units, leading to the replacement of outdated safety systems and the implementation of stringent safety protocols specific to each unit.
3. Efficiency Enhancements: DGC AFRICA spearheaded process improvements, optimizing settings, and recommending necessary unit upgrades. This transformation led to elevated operational efficiency.
RESULTS AND IMPACT
1. Minimized Downtime
2. Heightened Safety
3. Unit Efficiency
4. Enduring Partnership
CONCLUSION
As we move ahead, DGC AFRICA remains steadfast in its dedication to innovation and continuous improvement, ensuring that we perpetually exceed expectations and steadfastly contribute to the prosperity of the mining sector.
This case study emphasizes our expertise in handling unit-specific mechanical maintenance challenges in secondary smelters, showcasing our company's achievements in optimizing these critical components.
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ABOUT OUR COMPANY, HISTORY, AND PARTNERS
Dickinson Group of Companies (DGC) was founded in 1910. For comprehensive information about Our Company – History, Vision & Values, Strategy, Global Alliances, Africa Footprint, Our Commitment to Safety, Anti-Corruption Policy, References, and Industrial Solutions, please visit our websites.
