CTC-X

Is the super extreme in wear resistant liners and is designed for applications that experience severe abrasion, where standard wear plate is ineffective. CTC-X is available with Cemented Tungsten Carbide & Cobalt tiles, in a range of thickness up to 20mm, vacuum brazed to a mild steel backing plate.

 

ECI EZLIFT & EZPLUG CAPABILITY STATEMENT

DGC AFRICA'S expertise in wearplate manufacturing helps them achieve excellent results through smart, innovative designs to make your wear plate handling safer and more efficient.

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ECI MAXI

Is the super extreme in wear resistant wear plate and is designed for applications that experience severe abrasion, where standard wear plate is ineffective. ECI MAXI is available in a range of thickness between 5mm –15mm.

 

EC160 CHROMIUM CARBIDE OVERLAY

EC160 is manufactured with high quality materials as a bulk overlay of high chromium, high carbon alloy onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applications.

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ECI60 CHROMIUM CARBIDE OVERLAY TECHNICAL DATA SHEET

ECI60 is manufactured with high quality materials as a bulk overlay of high chromium, high carbon alloy onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applications.

 

CTC6000 CHROMIUM CARBIDE OVERLAY

CTC6000 is manufactured with high quality materials as a bulk overlay of high chromium, high carbon alloy onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applications.

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CTC6000 CHROMIUM CARBIDE OVERLAY TECHNICAL DATA SHEET

CTC6000 Is manufactured with high quality materials as a bulk overlay of high chromium, high carbon, tungsten alloy onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applications, where fine particle abrasion is present.

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ECI60 WELDING WIRE

ECI60 is a high chromium, high carbon welding wire for hard surfacing components, and undertaking repairs of onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applicationsexisting weld overlay plate.

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ECI80 CHROMIUM CARBIDE OVERLAY

ECI80 is manufactured with high quality materials as a bulk overlay of high chromium, high carbon alloy onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applications.

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ECI90 CHROMIUM CARBIDE OVERLAY

ECI90 is manufactured with high quality materials as a bulk overlay of high chromium, high carbon alloy onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applications.

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ECI90 CHROMIUM CARBIDE OVERLAY TECHNICAL DATA SHEET

Is manufactured with high quality materials as a bulk overlay of high chromium, high carbon alloy onto a base plate utilising submerged arc welding to achieve a wear resistant plate for use in a variety of material handling applications, where fine particle abrasion is present. ECI90 is manufacture with a single layer to achieve optimum metallurgical properties.​

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EMEX

Is the new future of wear resistant plate. The nano style microstructure gives EMEX not only superior protection from abrasion, but also unheard of impact resistance! Designed for applications that experience severe abrasion, and impact where standard wear plate and Plasma Transfer Arc (PTA) is ineffective. EMEX is available in a range of thicknesses and is designed to help with weight reduction by applying thinner layers.

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EMEX TECHNICAL DATA SHEET

Is the new future of wear resistant plate. The Nano style microstructure gives EMEX not only superior protection from abrasion, but also unheard of impact resistance!

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ENDURABLOCK

ENDURABLOCK products include bi-metallic products, such as: wear buttons, wear blocks, wear bars & wear plates ENDURABLOCK products are used to prolong wear life on fixed and mobile plant equipment subject to high abrasion.

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ENDURABLOCK TECHNICAL DATA SHEET

ENDURABLOCK are the range of wear parts that comprise a casting in AS2027-2002 CrMo 15 3 white iron in various shapes vacuumed brazed onto a mild steel backing plate.

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ENDURACAST

ENDURACAST products include bi-metallic products, such as: wear buttons, wear blocks, wear bars & wear plates ENDURACAST products are used to prolong wear life on fixed and mobile plant equipment subject to high abrasion.

 

ENDURACAST TECHNICAL DATASHEET

ENDURACAST comes in a range of standard sizes and shapes for materials handling applications and are typically available in either NiCr4-600 or CrMo 15 3 white irons.

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ENDURACOAT WEAR PLATE

ENDURACOAT is a Tungsten overlay developed by DGC AFRICA to provide a cost effective solution in prolonging the life of applications and equipment subject to extreme wear.

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ENURATILE 92

ENDURATILE CERAMIC LINERS are an excellent wear protection solution for areas subject to extreme sliding and impact abrasion while promoting material flow. ENDURATILE RUBBER-CERAMIC WEAR LINER’S modern design consists of extremely wear-resistant alumina ceramic bonded to a 250-grade steel backing plate with a highly durable natural rubber matrix.

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ENURATILE CERAMIC PASTE

ENDURATILE (ETI) CERAMIC PASTE is a wear-resistant ZAC grain epoxy compound. This has been designed for a highly demanding application where standard epoxy and grouting compounds are unable to perform. The hardness of the ceramic grains is combined with the specially designed interlocking structure to provide a superior mechanical performance.

 

ENDURATILE

Comprised of high-quality materials to achieve superior mechanical and physical properties to withstand intense flow applications under extreme conditions. ENDURATILES are made up of very dense, high-grade alumina ceramic tiles, a material almost as hard as diamond. These tiles protect against wear abrasion where commonly found in mining and industrial applications. Typically, alumina ceramic has a wear life 5 times longer to that of Ni-hard. Available off the shelf in 6mm, 12mm, 25mm, and 50mm thicknesses, 150mm x 100mm, and 150mm x 50mm sizes

 

ENDURATILE XT

ENDURATILE RUBBER-CERAMIC WEAR LINER’S modern design consists of extremely wear-resistant Zirconia Toughened Alumina (ZTA) ceramic tiles bonded to a 250-grade steel backing plate with a highly durable natural rubber matrix. ENDURATILE CERAMIC LINERS are an excellent wear protection solution for areas subject to extreme sliding and impact abrasion while promoting material flow.​

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GROUSER BAR

GROUSER BARS are steel bars welded to the incline of the wheel covers to provide traction for heavy vehicles and are used to replace the grouser treads on tracked vehicles when they have worn down. GROUSER BARS have proved to be the better solution in hard rock mining and extreme tar sand operations.

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GROUSER BAR TECHNICAL DATA SHEET

DGC AFRICA supplies grouser bars in quenched and tempered conditions to achieve the hardness required for typical end-user applications.

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LINALUS WEAR PLATE

LINALUS WEAR PLATE is a revolutionary product by Enduraclad designed to remove the necessity of installing sacrificial wear liners. Significantly reducing weight on equipment.

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NOMAG

DGC AFRICA cuts and processes all Austenitic grades of steel. The modernized NOMAG steels incorporate excellent forming and welding characteristics. The Balanced Austenitic structure enables it to be used in a variety of applications including where corrosion resistance and sliding coefficient are critical to performance.

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PLASMA TRANSFER ARC

THE PLASMA TRANSFER ARC (PTA) surface treatment process plays an important role in the coating of metal surfaces with metallic powder. PTA surfacing is a process that deposits a coating of controlled alloys on mechanical components that are subject to severe wear and/or corrosion, thus extending their service life.

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PROFILE CUTTING

DGC AFRICA has four CNC PROFILE CUTTING MACHINES with the ability to plasma cut steel from 0.5 mm in thickness to 60mm thick and Oxy cut steel to 200mm thick.

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QUENCHED AND TEMPERED STEEL

DGC AFRICA cuts and processes all standard grades of QUENCHED & TEMPERED (Q&T) STEEL. The modern Q&T steels incorporate micro-alloying practices to ensure Carbon Equivalent (CE) values are as low as possible, whilst allowing mechanical and hardness properties to be met.

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STUD WELDING

DGC AFRICA has three state of art STUD WELDING Machines capable of firing reduced-based studs from M6 to M24 in diameter. The machines produce digital read outs ensuring the stud is fired correctly each time to Australian Standards AS1554 Part 2.

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TECHNICAL SUPPORT - STUD WELDING ALTERNATIVE FASTENERS

The following summarises the hardware associated with stud welding supplied with the reduced-based studs welded by DGC AFRICA.

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TECHNICAL SUPPORT - STUD WELDING FASTENERS

The following summarises the hardware associated with stud welding supplied with the reduced-based studs welded by DGC AFRICA.

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TECHNICAL SUPPORT - STUD WELDING - REDUCED BASE STUDS

The following summarises the scope of stud welding services provided by DGC AFRICA.

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TECHNICAL SUPPORT - STUD WELDING - MECHANICAL PROPERTIES GRADE 4.6 vs 8.8

The purpose of this document is to provide some comparative data as a guide on the mechanical properties, including torque requirements of Drawn Arc Reduced Base Studs (Grade 4.6), and Class / Grade 8.8 threaded bar (based on bolt data). (Class and Grade are used interchangeably throughout this document)

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WELD-IN INSERTS

DGC AFRICA capability includes the installation of WELD-IN INSERTS as a cost-effective option to allow fastening of liners in position. Although typically installed in weld overlay plate, WELD-IN INSERTS may also be an option for Q&T plate. Insert shape is only limited to whether the internal shape can be machined from “mild steel” bar.