ROTARY KILN & ROTARY VESSEL SERVICES
DGC AFRICA provides specialist Rotary Kiln & Rotating Vessel Services. Our services include the installation of a new plant, rebuilds, and the planning, scheduling, and consulting for shutdowns and major works on all types of rotary vessels including kilns, dryers, coolers, calciners, ball mills and rod mills.
DGC AFRICA, in strategic alliance with GEOSERVEX, offers comprehensive mechanical condition inspections and reports, providing recommendations for rectifying identified problems. Our precision onsite and offsite services, combined with our flexibility towards customers' unique needs, significantly reduce equipment downtime and enhance operational efficiency.
SERVICE OFFERING
HOT KILN ALIGNMENT
IMPORTANCE OF ALIGNMENT
Misalignment is a common issue in rotary kilns and vessels, leading to operational inefficiencies and unforeseen breakdowns. Our Hot Kiln Alignment services, combined with Routine Inspection Services, increase plant availability, reduce maintenance costs, and optimize plant efficiency.
ADVANCED MEASURING TECHNIQUES
Using advanced measuring techniques and customized hardware and software, our experienced specialists provide precise kiln axis, shell ovality, crank, and axial balance measurements.
KILN AXIS
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Measurement of kiln axis position in the horizontal and vertical planes.
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Calculation of tyre and supporting rollers diameter.
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Measurement of base frame foundation settlement.
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Preparation of support roller adjustment program.
KILN CRANK
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Measurement of supporting rollers and shaft cyclical deflection.
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Measurement of tyres wobbling and kiln shell profile.
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Preparation of shell animation model (3D rotating shell).
KILN SHELL OVALITY
SUPPLEMENTARY MEASUREMENTS
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Kiln shell ovality test at all supports.
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Measurement of tyre migration and calculation of under-tyre clearance.
KILN AXIAL BALANCE
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Measurement of supporting rollers axis position and inclination.
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Evaluation of kiln thrust and mechanical balance.
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Measurement of girth gear wobbling.
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Checking kiln drive alignment.
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General mechanical inspection of drive mesh, support roller bearings, and other components.
BENEFITS
INCREASED EQUIPMENT AVAILABILITY
Regular hot kiln alignment prevents uneven load on supports, reduces maintenance-related costs, and extends the life of the kiln.
ENHANCED OPERATIONAL EFFICIENCY
Eliminating excess stress and ensuring optimal kiln conditions improves overall plant efficiency.
COST-EFFECTIVE SOLUTIONS
Identifying and addressing issues early prevents costly unscheduled shutdowns and repairs.
IMPROVED SAFETY AND RELIABILITY
Adhering to high safety standards ensures reliable and safe operation of equipment.
CHALLENGES
AND SOLUTIONS
COMPLEX PROJECT REQUIREMENTS
Providing tailored solutions that address the unique challenges of your project, ensuring optimal outcomes.
ENSURING QUALITY AND TIMELINESS
Prioritizing quality and timely delivery to avoid operational disruptions.
CUSTOM SOLUTIONS FOR DIVERSE NEEDS
Developing custom solutions to meet the specific requirements of your project with our extensive range of services and expertise.
PROJECT HIGHLIGHTS
COMPREHENSIVE KILN INSPECTION
Detailed engineering study including current loads on piers, pressure on bearings, Hertz pressures, and more.
Submission of completed reports with short- and long-term recommendations.
FIELD SERVICES
Machining, repair, and modification services for a range of industries.
Onsite welding and machining to original specifications.
RESURFACING OF TYRE & SUPPORTING ROLLERS
In-situ grinding services to maintain surface contact, minimize wear, and improve mechanical stability.
Use of state-of-the-art portable grinding machines for heavy-duty applications.
CAPITAL REPAIR PROJECTS
Production-focused approach to maintenance, repair, or installation services.
Round-the-clock supervision and execution by experienced specialists.
DGC AFRICA?
WHY CHOOSE
Partnering with DGC AFRICA and GEOSERVEX provides you with comprehensive mechanical condition inspections, hot kiln alignment, and maintenance services. Our combined experience and capabilities ensure cost-effective, fit-for-purpose solutions with quality and safety at the forefront.
Our partnership unlocks your organization's full potential, equipping you to succeed in today’s dynamic business environment. Join us on this journey of innovation and collaboration, and let's drive your success forward with a partnership rooted in trust, reliability, and excellence. At DGC AFRICA, we are ready to be your strategic partner, supporting your growth and prosperity with unparalleled engineering solutions.
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